ExplorFlow Reflow Oven

Reflow oven,SMT Oven, Lead free reflow oven, SMD solder oven,SMT equipment, SMT manufacturing equipment, and SMD equipment

Reflow Oven- | 8 zone oven | nitrogen system

 Reflow Oven-  | 8 zone oven | nitrogen system


ExplorFlow  - SMT Lead free reflow system   
A high-quality reflow oven for medium/large production in the SMT industry. Fully prepared for the lead-free soldering process, this oven attains excellent thermal uniformity.


Main Features:
1. Excellent thermal convection system
    Provide Maximum heat capacity to rapidly reach temperature setting points at low rates of power consumption within a short period of time. The special process champers design makes the air convection uniformly and temperature profile changeover easily.Profile spikes per zone is eliminated with better zone segregation and decrease cross flow.The nozzle plate design allow to cover the boards with hot air in all direction for good uniformity. Our heater generate the desired temperature faster than any other reflow heat source and respond in less than half a second to temperature change of less than 0.1°C thus maintaining the highest level of temperature repeatability.
2.More. Reliability transportation conveyor rail
Center support system for  preventing the deformation of PCB board puzzle ( Optional).The unique retractable center support system is easy to use with maximum flexibility and It can hide itself when not used and will not hit the components on double sided boards or boards with long components leads.Our security transportation rail have the special multi-segement design which allows the conveyor rail easily to avoid the possibility of deformation and be good for lifetime usage without any problem.All the transportation system is designed for high temperature environment including High temperature bearing and heat-treatment rail, special conveyor chain and mesh  to ensure the transportation secure running and prevent the phenomena of dropping PCB.

  


Other Standard function.
• Automatic cover opening which allows direct access to the tunnel and upper zones.
• Control system driven by a computer, UPS and a proprietary controller specially designed for optimizing the machine in lead-free environment. 
• Reliable electrical components.
• Independent air velocity controlled by section, which can allow flexible processing adjustments.
• New air management system with significant energy save, lower electric power consumption & lower carbon.
• Multi-layer chambers with thick thermal insulation to protect the oven external surface.
• Forced hot air convection in upper and bottom zones.
• Stainless steel mesh belt and chain conveyor (optional: center support replacing the mesh belt).
• New cooling configuration which directs the filtered air back to the oven chamber, reducing the thermal loss, and getting a better flux reclamation.
• industrial chiller to provide the best cooling performance and saving of space (optional: fans at the exit instead)
• Optional N2 system and Center support system.
• SMEMA interface
• CE Certified


Model

ExplorFlow-060I

ExplorFlow-0802

ExplorFlow-1002

ExplorFlow-1202

Dimension(L*W*H)mm

3600*1383*1490

5310*1353*1490

6100*1353*1496

6915*1353*1496

Weight (kg)

1325

2200

2400

2600

Number of heating zones

Top 6+ bottom 6

Top 8+ bottom 8

Top 10+bottom 10

Top 12+bottom 12

Length of heating zones(mm)

2359

3121

3891

4706

Number of cooling zones

Top 1 zone

Top 2 zones

Nozzle plate

High quality  Steel sheet

Exhaust volume

10CBM/min *2 channel exhaust

Power supply requirements

3 phase ,380V 50/60Hz ( optional : 3 phase ,220V 50/60V)

Total Power

52KW

64KW

80KW

92KW

Startup power

26KW

28KW

34KW

38KW

Normal Power consumption

7KW

9KW

10KW

11KW

Warming time

< 30 minutes

Temp. setting range

Room temperature to 300°C

Temperature control method

PID Close loop control +SSR Driving

Temperature control precision

+/- 1.0 °C

Temperature deviation on PCB

+/- 1.5°C ( by HB test standard )

Max. PCB width

400mm ( Optional 610mm )

Range of rail width

50mm -400mm (optional 50mm -610mm )

Components clearance

Top/Bottom clearance of PCB : 25mm

Conveyor direction

L to R ( Optional R to L )

PCB transmission method

Chain + Mesh

Conveyor speech

300mm /min-2000mm / min

lubrication

Auto-lubrication + Manual-lubrication

Optional

Full N2 system, Center support system ,KIC RPI  reflow process inspection ,Dual lane